Twill vs. Sublimated Uniforms | BSG
Posted by Burghardt Sporting Goods on May 9th 2025
Twill vs. Sublimated Uniforms: Which Is Right for Your Team?
Choosing the perfect custom uniform for your players
When it comes to custom team uniforms, two options dominate the game: twill uniforms and sublimated uniforms. Both offer unique benefits, but understanding their differences is key to finding the right fit for your team’s needs, budget, and style. At Burghardt Sporting Goods, we specialize in crafting uniforms that balance performance, durability, and design—here’s everything you need to know.
What Are Twill Uniforms?
Twill uniforms are the classic choice for teams prioritizing durability and tradition. Using the tackle twill method, numbers, logos, or designs are cut from twill fabric and stitched directly onto uniforms. This creates a textured, three-dimensional look that’s synonymous with professional sports teams.
Key Features:
- Durability: Built to withstand tackles, slides, and frequent washing—perfect for football, hockey, or baseball.
- Professional Aesthetic: The raised stitching adds a polished, timeless appearance.
- Limited Design Complexity: Best for bold lettering and simple logos rather than intricate patterns.
- Heavier Weight: The layered fabric is durable but may feel less breathable during intense activity.
Example Use Case: High school football teams often choose twill uniforms for their ruggedness and traditional look.
What Are Sublimated Uniforms?
Sublimated uniforms use a cutting-edge dye-sublimation process where designs are printed directly onto fabric. This allows for unlimited customization, from gradient color fades to photorealistic graphics.
Key Features:
- Endless Design Options: Ideal for vibrant team logos, mascots, or abstract patterns.
- Lightweight Comfort: The dye-infused fabric stays breathable, making it great for soccer, basketball, or track.
- Fade-Resistant: Colors stay bright through years of wear and washing.
- Cost-Effective: Lower production costs for complex designs compared to twill.
Example Use Case: A youth soccer team might opt for sublimated uniforms to showcase a dynamic dragon mascot across the jersey.
Twill vs. Sublimated: Side-by-Side Comparison
| Feature | Twill Uniforms | Sublimated Uniforms |
|---|---|---|
| Durability | Built for heavy use; lasts seasons | Lightweight fabric may wear faster |
| Design Flexibility | Simple logos and numbers | Full-color gradients, photos, and patterns |
| Weight | Heavier, layered fabric | Lightweight and breathable |
| Cost | Higher (labor-intensive stitching) | Lower for complex designs |
| Best For | Football, hockey, baseball | Soccer, basketball, esports, cheerleading |
Which Sports Prefer Which Uniform?
Twill Uniforms Shine In:
- Football (withstands tackles and turf burns)
- Hockey (durable against ice and sticks)
- Baseball (classic look for dugouts and fields)
Sublimated Uniforms Excel In:
- Basketball (lightweight for fast breaks)
- Soccer (vibrant designs for visibility on the field)
- Esports (custom graphics for team branding)
Ready to Choose? Let’s Build Your Uniform
At Burghardt Sporting Goods, we help teams of all sizes navigate these options. Whether outfitting a Little League team or a semi-pro hockey squad, our experts will guide you through:
- Design: Bring your mascot, colors, or sponsor logos to life.
- Fabric Selection: Match materials to your sport’s demands.
- Budgeting: Find solutions that balance quality and cost.
Contact our Team Sales Representatives today at teamsales@bsg1881.com to start your order!
Pro Tip:
Still unsure? Talk to team samples about seeing uniform samples for your team!